A COMPLETE "ECS" CONSISTS OF THE FOLLOWING COMPONENTS:
... A CENTRAL MIXING UNIT - CMU - for preparing the mixture from raw water and surfactant. |
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This unit delivers the required volume of mixture depending on the operating status of the plant. Because of alternating operating conditions this status changes continuously. For example: - start and stop of processing machines or conveyor belts - discontinuous truck-, grab- or wagon dumping - intermittent operating characteristics of loading and unloading processes - use of "ECS" subportion controlling Measuring and controlling instruments of CMU are of advanced technology. Magnetic inductive impulse turbines generate precise commands to the dosing system - guaranteeing the lowest consumption of resources such as water, surfactant and energy - a further "ECS" contribution to conservation.
... A PLC CONTROL SYSTEM regulating the functions of the CMU itself and generating the commands for "opening/closing" circuits of the solenoid valves which are located at the different mixture spraying points in the plant. This control circuit assures that mixture will be sprayed only if the "machines are running and material to be conveyed is present"! The spraying process stops immediately unless both of these conditions exist. |
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... AS AN OPTION: AN INTEGRATED "ECS" - SUBPORTION SYSTEM allowing the adjustment of the spraying volume for different operating conditions such as |
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... changing mass flow
... changing weather conditions |
... different emissions density ... and different kind of material to be handled |
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The "ECS" subportion system is available in both hand operated and automatically controlled versions. The automatically controlled systems are normally governed by input information generated by changing mass flow. A special state of the art system may on special request - extend the "ECS" automatic subportion control to information processing as: |
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... changing natural amount of materials moisture ... ambient temperature ... materials temperature and |
... windspeed ... intensity of sunshine ... quantity of rain |
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... A SET OF CONTROL DEVICES to detect the motion of the machines and the presence of material as stated above. Whereas the signal „MACHINES RUNNING OR STOP“ normally will be called up from the existing control system the signal „MATERIAL TO BE CONVEYED PRESENT OR NOT“ will be scanned by ULTRA SONIC PIK UPS that are part of the delivery. ... A NUMBER OF VALVE PANEL ASSEMBLIES VPA which will be located at different points in the plant. These VPA‘s are the links for both the hydraulical and the electrical connection between the CMU and the on-site spraying manifolds. |
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... A DISTRIBUTING SYSTEM for mixture, (made from hoses or pipes) to supply the prepared mixture and for gate voltage, (usually 220 V AC) from the CMU to the different spraying points - both directly or via the above mentioned valve control units.
... A FULL SET OF SPRAYING MANIFOLDS to be fitted at the spraying points. These manifolds carry a differing number of spray nozzle units which are adjusted very carefully to the required spraying volume at each point. Above spray nozzle units are available in a great number of different types. Any problem can be solved by optimization of these units during project work and/or commissioning: |
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SPLIT EYELET CONNECTOR
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SPRAYING MANIFOLD | |||||||||||||||||||||||
HEXAGON NIPPLE
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MINI SOLENOID VALVE
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ADJUSTABLE BALL FITTING | ||||||||||||||||||||||||
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ADAPTOR
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WASHER | ||||||||||||||||||||||||
NOZZLE TIP
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NOZZLE TIP | ||||||||||||||||||||||||
NOZZLE TIP | TIP RETAINER | |||||||||||||||||||||||
SPRAYING HEADERS CAN BE CARRIED IN ALMOST ANY GEOMETRICAL SHAPETO FIT THEM TO THE EXISTING CONDITIONS ON-SITE | ||||||||||||||||||||||||
SQARE / RECTANGULAR | ||||||||||||||||||||||||
ADAPTED TO A ROUND CHUTE OUTLET | ||||||||||||||||||||||||
U - SHAPED ETC. ETC. | ||||||||||||||||||||||||
If desired further "ECS" high tech equipment can be installed in the manifolds: the "ECS" - FLOW CONSTANTORS" assure a constant mixture volume at each point with an accuracy of +/- 0,5 % of the the adjusted value - independent of changing pressure proportions in the distributing system. ... "ECS" STANDARD ASSEMBLING MATERIAL including hose- and pipe clamps - TYPE SIKLA - and fasteners TYPE RADBAND. This material provides rapid and problem-free assembling. Cable brackets, hose or pipe consoles or other specific assembling material can also be delivered if needed. |
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... LOW TEMPERATURE ? no problem. "ECS" can be fully winterized. The additional equipment required consists of ... a heating system for the hoses and pipes to avoid freezing during shut-off periods where mixture does not flow and ... a dosing system for an antifreeze compound. This will be dosed automatically and is extremely economical dependent on two actuating variables
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This compound is imperative to assure that the very fine droplets come into contact with the dust particles in the liquid phase before turning into ice. Certain companies literature claims that the smaller droplets are the less likely they are to freeze. This statement, of course, is not a scientific one and very misleading as it is only valid on condition that no cristallization nuclei are present. Since the air - particularly around a dust emitting area - is saturated with dust (being above nuclei) it is easy to recognize how fast blocks of ice arise around the areas concerned leading to serious damage and/or considerable shut-off times. We have available a brochure dealing in detail with the above problem and we will be pleased to send it on request. ... A PROTECTIVE SYSTEM AGAINST DAMAGE BY FROST This shuts down "ECS" operation if temperature drops to zero °C or to minus X °C, if "ECS" is fully winterized. |
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... TEGI MAINTENANCE PROGRAM as an option we recommend our "ECS TEGI" program. TEGI is an integrated checking cycle which watches over the entire system. Additional costs incurred are very low and the TEGI assures immediate fault diagnosis and location - providing
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SURFACTANT The extremely high efficiency of "ECS" when combating air pollution is due to our surface active agent "ECS 89". LINGENBERG ECS 89 was developed and is manufactured for our system to ensure efficient dust suppression and long and faultfree life of all "ECS" parts. This agent meets the strictest conditions of groundwater protection, environmental protection and personal protection. It is not harmful to the environment or personnel. |
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SUMMARY
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OUTSTANDING APPLICATIONS "ECS" is possible where other techniques are impossible - for example:
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"ECS" - THE LAST WORD IN DUST SUPPRESSION TECHNOLOGY
INNOVATIVE - LOW OPERATING COST - LOW MAINTENANCE EXTREMELY EFFECTIVE Our engineers are at your service - worldwide - for consultation on all phases of project work, tendering and project implementation. For more information please contact our head offices or our branch offices |
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ARABIA
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USA
e - MAIL: JTERWIN@msn.com |
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OUR ENGINEERING SERVICES
MINING AND HANDLING ENGINEERING |
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KINDLY CONTACT OUR HEAD OFFICE |
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